Steel erection services, industrial plant erection services, or heavy equipment erection services are essential in construction and infrastructure projects. These services entail the assembly, alignment, and anchoring of heavy pieces into their final positions on the construction site. Although necessary, the erection process is usually complicated and riddled with challenges that can cause delays, cost escalations, or safety compromises.

Knowing these issues and applying tested means to resolve them is crucial for effective project implementation.

1. Poor Planning and Site Preparation

One of the most common causes of erection projects being behind schedule is inadequate planning. If site preparation is hurried or incomplete, equipment and crews will find themselves at a site that is not prepared, leading to expensive delays and safety issues.

Solution

Begin with a comprehensive erection plan with timelines, logistics, safety protocols, material handling, and weather management. Make site assessments early and engage all the stakeholders to confirm site readiness. Employ software technologies such as 3D modeling or BIM to previsualize and plan.

2. Unclear Drawings and Inaccurate Measurements

Structural misalignments or improper fabrication as a result of ambiguous design drawings can cause rework and project disruption. This is especially undesirable in steel erection, where minor errors in dimensions can snowball into significant issues.

Solution

Verify all fabrication plans are correct, signed off, and coordinated between structural and civil teams. Utilize laser scanning or digital measuring equipment for very precise alignment. Facilitate designers, fabricators, and on-site staff communication to remove ambiguity early.

Related: The Crucial Role of Erection Services in Construction Projects

3. Logistics and Material Handling Issues

Heavy and oversized pieces of equipment frequently need to be planned and transported and lifted with special equipment. Failing to deliver as agreed, having no lifting equipment, or having cranes and riggers poorly coordinated can result in lost time and increased potential for accidents.

Solution

Use a logistics plan that maps out the material flow from warehouse to erection point. Schedule cranes and lifting equipment in advance, and perform risk assessments for each lift. Assign experienced rigging crews and conduct lifting simulations when necessary.

Related: Mastering the Basics of Steel Erection

4. Unskilled Labor or Inadequate Supervision

Erection services need an experienced workforce with rigging, alignment, welding, and high-load bolt tightening experience. Inexperience or inadequate supervision can result in quality problems, unsafe work practices, and delayed completion.

Solution:

Employ certified and experienced staff for every stage of the erection process. Supervisors ought to have hands-on experience and possess the capacity to adjust plans in real time. Provide safety briefings, toolbox talks, and ongoing skill development for your workforce.

Related: How Safety Standards Affect Erection Service Providers

5. Weather and Environmental Conditions

Erection work frequently occurs outdoors, exposing it to weather disruptions in the form of high winds, rain, or temperatures. This may cause delay in work or pose risks during crane operations or heights.

Solution:

Watch for weather forecasts and build flexibility into your project schedule. Define good weather work stoppage criteria clearly and make all workers aware of the emergency action plans. Utilize protective elements such as scaffolding covers or temporary shelters when possible.

Related: The Role of Crane and Heavy Equipment in Erection Services

6. Safety Hazards and Non-Compliance

Operating heavy machinery, at heights, or around active structures has inherent safety hazards. Typical risks include falling debris, structural failures, and bodily injuries. Disobedience of safety protocols can result in severe repercussions, such as project shutdowns and lawsuits.

Solution

Install a comprehensive safety management system in accordance with OSHA or local safety regulations. Perform frequent safety audits, require the use of PPE, and keep safety records. Provide training for employees in emergency response, fall protection, and safe equipment use.

7. Coordination Between Multiple Contractors

Erection work on large-scale projects usually involves multiple contractors such as civil, electrical, and mechanical crews. Inadequate coordination may cause schedule conflicts, redundancy of efforts, or unsafe work areas.

Solution

Appoint a project coordinator or site manager to be in charge of all inter-contractor work. Utilize tools such as Gantt charts or construction software to harmonize timelines and tasks. Have daily coordination meetings to deal with problems in a timely manner.

TRG Technical Service: Your Reliable Erection Partner

TRG Technical Service, we know that the successful erection operations rely on the combination of planning, accuracy, and people. Our seasoned groups are ready to handle the toughest erection projects industry-wide, such as:

• Steel structure erection
• Heavy machinery erection
• Equipment adjustment and testing
• Industrial plant start-up
• Turnkey site handling

We bring a safety-first approach, detailed project execution plans, and a team of skilled professionals to every job site ensuring your project is delivered on time, within budget, and to the highest standards.

Let’s Build Together

Whether you’re building a factory, setting up a power plant, or installing heavy equipment, TRG Technical Service is your trusted partner for erection services in Pakistan.

Contact us today to discuss your project needs.
Phone: +971 501704507
Email: info@trgtechnicalservice.com
Website: https://trgtechnicalservice.com/